Researchers ask SRI International for fast 3D optical interconnects for chip-to-chip information throughput

March 10, 2025
HAPPI emphasizes vertical connections between layers that can traverse substrate thickness, and for coupling light from one photonic chip to another.

ARLINGTON, Va. – U.S. military researchers needed to develop 3D chip-to-chip and intra-chip optical interconnects to speed information throughput and reduce vulnerability to electromagnetic interference. they found a solution from SRI International in Menlo Park, Calif.

Officials of the U.S. Defense Advanced Research Projects Agency (DARPA) in Arlington, Va., announced a $7.5 million contract to SRI last week for the Heterogenous Adaptively Produced Photonic Interfaces (HAPPI) program.

3D optical interconnects

SRI engineers will perform hardware demonstrations of low-loss, high-density optical interconnects for 3D chips using a scalable manufacturing process that is compatible with microelectronics.

The HAPPI program focuses on high-density 3D chip optical links and the ability to provide several routing planes within a photonic integrated circuit or photonic interposer.

Related: Military optical computing uses fast optical interconnects for small size, light weight, and RFI immunity

The project also emphasizes vertical connections between routing layers that can traverse substrate thickness, and surface methods for coupling light from one photonic chip to another. Chip-to-fiber coupling and chip-to-chip edge coupling are not part of the program.

DARPA researchers are asking SRI to create optical interfaces that are robust to typical microsystem misalignments due to fabrication and assembly variability, especially for large link arrays that span reticle-or wafer-scale systems.

Adaptive interfaces

SRI also will pursue robust-by-design or adaptive interfaces capable of environmentally and mechanically stable optical performance, with compatibility with standard microelectronics manufacturing and assembly flows.

SRI will take-on challenges of coupling to a photonic integrated circuit with demonstrated optoelectronic sources, amplifiers, modulators, multiplexers, filters, detectors, and other electro-optical components. The operating wavelengths may be within the visible or near infrared optical bands.

Related: Air Force researchers to speed optical interconnect development for chips, boards, and systems

The HAPPI program aims to create a 1000x increase microsystem information transmission density by exploiting photonic signaling. The ability to move and process information efficiently throughout a microsystem requires signal routing technology with high data rates and dense access points.

Photonic links are sparse within the microsystem due to planar optical routing geometries. Increasing the density of photonic links requires moving to 3D optical routing within the chip and between chips, and will enable information delivery when and where it is needed in applications such as signal processing, free-space communications, remote sensing, digital compute, and atomic sensing.

Integrated photonics

The HAPPI program is a 36-month, two-phase program, with a base and an option period. The 18-month first phase will prove the feasibility of 3D routing in integrated photonics, while the 18-month second phase will scale the density and prove the manufacturability of the 3D routing platform. Other contractors may get involved with the program.

For more information contact SRI International online at www.sri.com, or DARPA at www.darpa.mil

About the Author

John Keller | Editor-in-Chief

John Keller is the Editor-in-Chief, Military & Aerospace Electronics Magazine--provides extensive coverage and analysis of enabling electronics and optoelectronic technologies in military, space and commercial aviation applications. John has been a member of the Military & Aerospace Electronics staff since 1989 and chief editor since 1995.

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